Sunday, July 17, 2011

Progress North to South


On Saturday mid-day, I walked from 100th Street down to 63rd Street to see what new and interesting things were happening on the project. It's been about four weeks since my last posting so I expected, and did, find much to report.

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Update 7/18/11:
Additional information has been added to the posting, as noted below. All of this new information was provided to me in a comment that was left on the blog earlier today.

Update 8/9/11:
Additional information about the permits that were issued for the crane disassemble work at 97th Street has been added.



7/16/11
near 99th Street - looking N

The gantry crane shown here, which was made by Mi-Jack Products of Hazel Crest, Illinois, is being used to build and move slurry wall cages (shown in the foreground) for the current 96th Street Station contract.



7/16/11
btw. 99th & 100th streets - looking E

Another view of the gantry crane.



7/16/11

A closer look at a section of slurry wall cage. The cages are built using reinforced steel bar, which is commonly known as rebar.



7/16/11
97th Street - looking N

Note the wood timbers that have been laid on the surface of Second Avenue at this location. This is done to better distribute the load of the very heavy Liebherr crawler crane (shown in the image) across the surface of the roadway.



7/16/11
97th Street, SW corner - looking S

This is a view of the future location of Ancillary Building No. 2 for the 96th Street Station. This was the location of the former Century Lumber Yard.



7/16/11
96th Street - looking N

This is a view of the temporary slurry plant that has been set up just east of Second Avenue, between 96th & 97th streets. The plant will eventually be removed by the contractor when it is no longer needed.

Note in particular the new "urban canvas" that the MTA has placed on the fencing at this location (left-click image to zoom in). The design was prepared by the artist Corinne Ulmann.



7/16/11
96th Street - looking S

I'm not sure exactly what these large steel objects are.

Update 7/18/11:
I've been told that these object are steel end stops for the slurry wall panels. The end stops go on the sides of each slurry wall panel to stop the flow of concrete around the side of the panel and to provide a structural “key” (i.e. a notch).

The trapezoidal side goes against the side of the concrete pour. Once the concrete cures, the end stop is stripped away and there is an indentation in the side of the concrete panel. When the next panel is poured, the concrete flows into this notch to provide a structural key between the two panels.

The contractors for this work (E. E. Cruz and Tully Construction Co.) began excavation for the first slurry wall panels last Friday.



7/16/11



7/16/11
94th Street, NW corner - looking S

This is a temporary storage container for commercial and residential waste. The idea is that trash will be deposited inside the steel storage container instead of piled on the street.



7/16/11
btw. 94th & 95th Streets - looking S

This rather unremarkable image is actually sort of interesting. It shows a location on Second Avenue where the MTA's contractor has added an additional two feet to the width of walkway by moving the fence line slightly to the west - so the sidewalk in this block is now nine feet wide instead of just seven feet wide.

This is good news for people who use this sidewalk.



7/16/11
btw. 94th & 95th streets

Someone applied duct tape over part of this MTA sign, as you can see. The words that have been covered say "Work on this project is expected to be completed by Summer of 2011."



7/16/11
93rd Street

During my journey down Second Avenue, I found this large new sign posted at about a dozen different locations. (Left-click on the image if you wish to read what it says.)



7/16/11
87th Street - looking S

The contractor at this location has recently started to excavate the north construction shaft for the 86th Street station.



7/16/11
83rd Street - looking E

And at this location, the contractor is excavating the south construction shaft for the 86th Street station.



7/16/11
83rd Street - looking N

Another view of the future location of the south construction shaft.



7/16/11
72nd Street - looking N

The is a view of the nearly complete spoils conveyance structure at this location.



7/16/11
btw. 72nd & 73rd street - looking NE

On the Saturday of my visit, workers were testing the system by using the [yellow] gantry crane to move around the large white buckets. These buckets will will be used to lift spoils to the surface.



7/16/11



7/16/11
just north of 70th Street - looking S

Down near 70th Street, I was surprised to discover that the MTA was in the process of building a second spoils removal system for the 72nd Avenue station.

I say that I'm surprised because one would think that one spoils removal system would be enough to remove the material from the station cavern below.

One could assume that similar structures will be constructed for the excavation of the 86th Street station cavern, but I don't know for sure.

Nothing like this system was built to excavate the spoils that are being produced by the MTA's East Side Access project. For that project, the spoils are being taken to Queens via a conveyor system inside the tunnels. Why a similar system (to remove the spoils via the tunnels) is not being used for the 72nd Street (and 86th Street) station caverns, I do not know.

Update 7/18/11:
I've now been told that the volume of muck (rock) being generated at each shaft is what necessitated two complete spoils removal systems at 69th and 72nd streets.

One gantry system would not be able to keep up with the volume of material being produced by the 72nd Street station cavern, the cross-passages and the drill and blast tunnel construction in the west tube from 65th Street (where the TBM stopped) to the 63rd Street/Lexington Avenue station.

A reader of this blog pointed out to me that there are several material differences between the mucking operations on Second Avenue and the East Side Access (ESA) project.

First off, the rock being generated at the 86th and 72nd Street stations is “shot rock” (i.e. it is produced by blasting the rock) and it thus much larger than the rock from the TBM.

For the dump station (the vertical conveyor system) at 93rd Street to be used, it would necessitate the crushing of all rock below grade [like they do at ESA] before it could go on a conveyor system.

Also, at ESA, there was an existing conveyor system running back to Queens left from the TBM contract. There is no conveyor system as part of the 2nd Ave running tunnels, so one would have had to be built.

A final consideration is access. At ESA, one contractor is doing all of the TBM mining and cavern mining. At SAS, each station is a different contract and a conveyor system through different contractor’s work zones would raise issues of who would need to maintain the system and operate it - logistical/contractual nightmare.

The MTA is also looking to install concrete tunnel lining, signals, and track in the tunnel sections as the cavern mining is on-going, so a conveyor running through the tunnel would hamper these work items and push out the overall schedule.

Also, work in the launch box at 96th Street would need to wait until all mining was finished as the launch box currently holds the muck and all conveyor systems. The current schedule has the work in the launch box proceeding concurrently with the mining.



7/16/11
69th Street - looking E

At 69th Street, I came across a team of steel workers who were in the process of assembling the superstructure for the spoils conveyance system at this location.



7/16/11



7/16/11



7/16/11
Lexington Avenue/63rd Street Station
On the lower level (Queens bound) platform - looking E

At this location, you can see that the contractor has now removed most of the false ceiling and much of the decorative wall on the opposite side of the track.



7/16/11
Lexington Avenue/63rd Street station
On the lower level (Queens bound) platform - looking E



7/16/11
Lexington Avenue/63rd Street station

The upper level (Manhattan bound) platform at this station was closed for the weekend. When I was at the station, it was easy to hear that workers were actively performing demolition work on the upper level platform while I was in the station.


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The images that follow were provided to me by Mark Lyon who lives in the neighborhood.

The first three images show road resurfacing work that was recently performed by the NYC DOT in the work zone north of 95th Street. This newly resurfaced roadway looks great, but I suspect that it won't be long before the contractor rips it up so that work on the 96th Station can continue.



Courtesy of Mark Lyon
7/9/11
96th Street - looking S

The machine shown above is used to grind away the top layers of the roadway.


Removing old pavement
Courtesy of Mark Lyon
7/9/11
97th Street - looking NW



Courtesy of Mark Lyon
7/9/11
96th Street - looking S

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These two images, also provide by Mark Lyon, show workers who are disassembling a large crawler crane at this location. From what I've been told, this work took place into the early morning hours (i.e. until about 3 a.m.) on Sunday 7/17/11.

The crane that was taken down is shown still upright in the fifth image of this blog posting. The crane was situated at the work site where the Ancillary Building No. 2 for the 96th Street station will be built.

Why it was necessary to perform this work in the middle of the night was not clear at the time that I posted this entry. However, it is my understanding that a permit had been issued for this work.


Bay Crane
Courtesy of Mark Lyon
7/17/11
97th Street, SW corner


Bay Crane
Courtesy of Mark Lyon
7/17/11
97th Street, SW corner

Note in particular how the crane is boomed-down across 97th Street in this image.


Update 8/9/11:
The NYC DOT issued three separate but related Street Construction Permits for this work. The permits allowed, among other things, the complete closure of 97th Street between 2nd & 3rd avenues.

Of particular note, is the specific stipulation, in each permit, that the work must take place between 9 p.m. on Saturday 7/16 and 6 a.m. on Sunday 7/17. This would explain why this work was performed in the middle of the night.


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And finally... these two images, from the MTA's recent presentation to Community Board 8's Second Avenue Subway Task Force, show the progress that is being made below ground at the 72nd Street station cavern site.


Source: MTA Presentation to CB8 Second Avenue Subway Task Force, 6/22/11, p. 22



Source: MTA Presentation to CB8 Second Avenue Subway Task Force, 6/22/11, p. 23

Look carefully at the image above. In the lower left corner, you can see that they have now broken through the station cavern floor into the west TBM tunnel below.



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Last Reported Location of the
Tunnel Boring Machine
just south of 75th Street
as of 6/30/11

TBM Run No. 2 (east tunnel)
Tunnel length: 7,789 linear feet (LF)
Start: just south of 92nd Street
End: Lexington Av / 63rd St Station
4,488 LF mined as of 6/30/11
3,301 LF to run

TBM Run No. 1 (west tunnel)
92nd Street to 65th Street
7,162 linear feet mined with TBM
Run completed 2/5/2011

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June TBM Mining Data:
Distance mined: 1,646 linear feet (LF)
TBM mining days: 22
Avg. distance per day: 74.8 LF http://www.blogger.com/img/blank.gif


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The two images that follow were clearly not taken on Second Avenue! They were taken in Lübeck, a city on the Baltic Sea in the north of Germany, a few weeks ago while I was on vacation.

The images show trench construction in the middle of a city. I've included them here because I found it interesting to see how an urban trench is constructed in Germany - compared to the many trenches that have been built in support of Phase I of the Second Avenue subway.



7/2/11
Breite Str, Lübeck - near the Rathaus



7/2/11


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Here's a listing of the recent additions
to the right-hand column of The Launch Box

Construction Update and Fence Wrapping
Second Avenue Subway Project Project Update for Community Board 8
MTA Capital Construction
6/22/11

Manhattan Chamber of Commerce Construction Scrim Proposal (Concept Only)
6/22/11

"Dust and Odors at Second Avenue Subway Construction Site"
By Amy Zimmer
DNAInfo.com - 6/24/11


Notice of Proposed Buy America Waiver
to Allow Bidder to Certify Compliance

Federal Transit Administration
Department of Transportation
Docket No. FTA-2011-0031
7/7/11

The MTA has asked the Federal Transit Administration to waive its Buy America requirements on the basis of public interest to permit the low bidder for a contract to construct the 86th Street Station for the Second Avenue Subway project to certify compliance with Buy America. The bidder certified non-compliance based on a misunderstanding of how FTA would apply its rules to certain construction materials. In fact, the low bidder is willing and able to comply with the Buy America rules. Without a waiver, MTA may spend an additional $32.9 million on the 86th Street Station without furthering the goals of Buy America.


Light Rail for Second Ave.: An idea almost gone
By Benjamin Kabak
2nd. Ave. Sagas - 7/8/11

"MTA close to awarding contract for Second Avenue subway tracks, signals and communications"
By Pete Donoghue
NY Daily News - 7/12/11

Underneath 2nd Ave., inching closer to a subway
By Benjamin Kabak
2nd. Ave. Sagas - 7/13/11

"Second Avenue Subway Construction Creates Many Realty Steals" (2:00)
By Jill Urban
NY1 - 7/15/11

Less than Picture Perfect:
The Legal Relationship between Photographers' Rights and Law Enforcement
By Morgan Leigh Manning
Tennessee Law Review
Vol. 78, p. 105, 2010

Monday, June 13, 2011

A Rock and Roll Gantry


THE MUCK HOUSE
STUNNING NEW CONSTRUCTION! CORNER PROPERTY!
UNOBSTRUCTED VIEWS UP, DOWN AND UNDER 2ND AVE!
Complete with your own gantry.
Excellent neighborhood. Steps away from great shopping and restaurants!
24/7 surveillance! All utilities included but sorry no heat.
Trade your pantry for a gantry today!


Images follow.


5/21/11
73rd Street, NW corner looking S

And here it is, the now-under-construction...
72nd Street Station Muck Conveyance System
a.k.a The Muck House.

Inside this superstructure will sit the machinery that will transport the excavated rock from the underground 72nd Street station cavern to the waiting trucks on the surface. According to the MTA, this innovative muck transport system will reduce noise, dust and emissions at this job site.



5/21/11
btw. 72nd & 73rd streets - looking NE

The yellow section of the structure is the gantry crane that will roll back and forth (north and south) along a set of tracks inside the structure.



5/21/11
72nd Street, SE corner - looking N



5/21/11

A closeup look at some of the steel I-beams inside the structure.



5/21/11



5/21/11

A closer view of the gantry crane. The cylindrical object in the middle is most likely the electric motor for the hoist.



5/21/11



5/21/11
73rd Street, NE corner - looking S

One last view.

I found this structure to be particularly fascinating because of its location in the middle (almost) of Second Avenue.

Clearly the city would never approve the construction of any kind of permanent structure in the middle of a busy avenue in Manhattan.

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5/21/11
btw. 69th & 70th streets - looking E

This image shows the current mucking site just north of 69th Street. Rock from the underground work site is lifted to the surface using the diesel crane shown, and then it is dumped into the muck bin on the left.



5/21/11

A closer view of the muck bin.



5/21/11

This is a closer view of the rock and other material in the muck bin. This rock is often called "shot rock" by people in the construction trade. It's called "shot rock" simply because it is produced during a blasting operation. (i.e. after the "shot" goes off.)



5/21/11

This is a truck that this contractor uses to deliver special grades of oil to the machinery on the job site. (Note the nine different coils of hose in the back of the truck, probably one for each grade.)

Workers were oiling a set of generators at this particular location.



5/21/11
83rd Street, just East of 2nd Avenue - looking W

An update: 6/14/11:
I was wrong. The contractor isn't drilling piles for a secant wall at this location.

What they are actually doing is this:
The drill casings you see [in this image and the one below] were used for drilled shafts at this location. The subcontractor drilled cylindrical shafts down to the bedrock, installed steel beams in the center of the casing, and then filled the casing with low-strength concrete. As the contractor digs that shaft down, they will dig out the low-strength concrete to expose the steel beams and then lag between the beams with timber boards.



5/21/11

Another view, this time without the fence. The actual piles can be seen on the left on this image.



5/21/11

A view of a small landscaped area that currently sites just to the north of this work site.



5/21/11
88th Street, NE corner - looking W

A view of a section of cobblestones under the asphalt on Second Avenue.

These cobblestones were only recently exposed when the City of New York started resurfacing large sections of Second Avenue. They were exposed after a layer of asphalt was removed from the road's surface.



5/21/11
90th Street, SE corner - looking SW

Another patch of exposed cobblestone.



5/21/11
90th Street & Second Avenue - looking NW

At 91st Street, I came across this small hole in Second Avenue. The hole, which is between 3 and 4 inches in diameter, was exposed when the city removed the top layer of asphalt.

This isn't just any old hole. This is the hole that was produced when a rock drill attached to the Second Avenue subway TBM broke through the surface of Second Avenue in the early morning hours of July 8th, 2010. (My earlier report on this event can be found on this link: TBM Probe Breaks Ground on 2nd Ave.)



5/21/11

One could imagine that this hole could provide easy access to the east tunnel for any number of creatures...

Sources reported two weeks ago that the city has resurfaced this section of Second Avenue - so the hole is once again no longer visible.



5/21/11
91st Street

The former site of the ground freeze operation - recently cemented over.



5/21/11
97th Street, SW Corner - looking W

A large number of secant pile casings, set up like organ pipes, waiting to be put to use.



5/21/11
near 99th Street

This odd looking contraption appeared on the site a few weeks ago. It is a so-called Travelift gantry crane from the company Mi-Jack Products of Hazel Crest, Illinois. This crane will be used to help build and move slurry wall cages for the 96th Street Station project.

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Here's a link to MTA Capital Construction's latest Quarterly Report on the Second Avenue subway. The report, which covers the the 1st quarter of 2011, was posted on the MTA's web site only last week.


Second Avenue Subway, Phase I Quarterly Report
Report Period: 1Q2011 (January, February, March 2011)
MTA Capital Construction
Released 6/7/11


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Last Reported Location
of the Tunnel Boring Machine
just south of 81st Street
as of 5/31/11

TBM Run No. 2 (east tunnel)
Tunnel length: 7,789 linear feet (LF)
Starting point: just south of 92nd Street
Ending point: Lexington Av / 63rd St Station
2,842 LF mined as of 5/31/11
4,947 LF to run

May TBM Mining Data:
Distance mined: 1,726 linear feet (LF)
TBM mining days: 21
Avg. distance per day: 82.19 LF

Note in particular the average distance mined, 82.19 linear feet per day, in May. This is far above the planned 50 LF/day that the MTA has been using for scheduling this part of the project.