Thursday, July 8, 2010

TBM Probe Breaks Ground on 2nd Ave


-- Updates (3) can be found below

A drill that was connected to the Second Avenue subway TBM went off course at about 3 a.m. this morning and broke through the surface of 2nd Avenue at East 90th Street.


No injuries were reported and luckily the drill did not pierce the 30-inch gas main, the 36-inch water main or any of Con Edison's cables below the surface of Second Avenue in this area. If the drill had pierced a gas main, the consequences clearly could have been tremendous.

During the TBM mining operation, which is taking place about 60 feet below street level, the sandhogs perform a process known as "probing" using a rock drill to determine ground conditions and water inflows ahead of the TBM. Apparently one of the probes that they drilled went in an unintended direction and ended up bursting out into the open air at East 90th Street.

The divot in the road surface that was produced by the 2-inch drill was patched up before the start of the morning rush hour.

The first public report of this incident was made by John Del Signore on the the Gothamist blog and was based on an anonymous tip (shown below) that was posted on their website :

"Construction Accident Units Operating With A Subway Boring Machine That Accidentally Bored Through 2nd Avenue And Collapsed A Verizon MANHOLE. All Utilities Requested To Respond And Check For Further DAMAGE. Road Closures In EFFECT. Manhattan, NY 7/8/2010 4:38 a.m"

DNAinfo.com reporter Gabriela Resto-Montero was on the scene this morning and shot this picture as part of her report, "Second Avenue Subway Construction Drill Pops Up on East 90th Street."


Courtesy of Gabriela Resto-Montero/DNAinfo.com

The hardhats being worn by the two men on the left would suggest that they are sandhogs. The man on the right, with the white hardhat, probably works for Parsons Brinckerhoff, the consulting firm responsible for the construction management aspect of the project.


I took these two pictures of the incident location at about 6:30 p.m. this evening with my cell phone camera.


East 90th Street & 2nd Avenue - NW corner - looking East

The location where I believe that the drill popped through the road surface is shown with the blue arrow - at a location that is about 6 feet west of the center line of Second Avenue.

The actual hole that was produced by the drill is no longer visible because it has been filled in and covered with an asphalt road patching material.

I concluded that this was the location of the drill hole because it's the only road patch in this intersection that looks like it has been freshly applied.



East 90th Street & 2nd Avenue - looking SE

This is a closer view of the asphalt patch that was applied over the hole.

Other news sources have reported that the MTA has placed the drilling of probes (for the TBM) on hold until they can determine why this morning's probe went so far off course.

This most likely means that the tunneling must also now be placed on hold since they can't safely move the TBM forward without first probing the rock ahead of the machine.


An Update - 7/9/10:
A spokesperson in the MTA's press office told me late this afternoon that the contractors at the site have a enough probe information so that the TBM can continue to mine the new tunnel while the investigation is taking place.

The diagram below shows the location of the 36-inch water main (shown in Blue) and a 30-inch gas main (shown in Green) that run under Second Avenue between 92nd and 95th streets. These mains almost certainly extend south along the avenue and pass through the intersection of East 90th Street and Second Avenue.


Source: Presentation to the CB8 Second Avenue Subway Task Force - 1/26/10 - p.5

If you assume that the location of these two mains at 90th Street are in the same location, then one could estimate that drill came up just to to the right of the 36-inch water main.


An Update - 7/13/10:


East 90th Street - looking N

I had another look at the intersection on Second Avenue and East 90th Street on my way home this evening. The spray painted notations here apparently confirm that a 30-inch gas main is present underneath this intersection.


An Update - 7/16/10:

The MTA told me this afternoon that the investigation of this incident is now complete and that the tunneling contractor has resumed probe drilling, as of today.

As an outcome of the investigation the contractor will now limited the length of probe drilling in front of the TBM cutterhead to a maximum of 80 feet. This limit will vary depending upon the elevation of the cutterhead drill point vs. the lowest elevation of utilities in the area.

I was also told that the high-speed horizontal conveyor, that transfers tunnel muck from the dump station to the muck bin, had a mechanical failure on July 9. (This explains why no tunnel muck has been carted away from the site this week.) All of the mined material is currently being stored in the muck bin (down in the launch box) until the horizontal conveyor repairs are complete.


: : : : :


In other developments...

When I passed by the launch box work site this morning I found the workers preparing to lower a set of muck cars down into the launch box, so I stopped to take a few pictures.

The muck cars are used to transport the mined rock, or muck, from the TBM working location back to the launch box work site between 92nd and 95th streets.


East 92nd Street - looking SE






: : : : :


Here's a listing of the recent additions
to the right-hand column of The Launch Box:

"Second Avenue Subway Construction Drill Pops Up on East 90th Street"
By Gabriela Resto-Montero
DNA.info - 7/8/10

"Subway Drill Pierces Second Avenue; MTA Investigates" (0:51)
NY1 - 7/8/10

NYC Water Tunnel No. 3
By Chris Corbett
Via Flickr
This incredible collection of more than 1,000 images documents the work of the sandhogs who are building New York City Water Tunnel No. 3. If you want to get an idea of what it probably looks like down in the new Second Avenue subway tunnel then have a look at these images.

Sunday, July 4, 2010

An Update



72nd Street - looking NW

This odd looking structure is part of the steel form that is being used to cast a concrete lining for the 72nd Street work shaft. This shaft, and the other one that's just like it [at 69th Street], will be used during the construction of the 72nd Street station.

When the construction of the new station is finished both shafts will be sealed up.



just south of 72nd Street - looking N

Another view of the work site at this location. Note the yellow rectangular crane cage on the left-hand side of the image. This cage is used to lower workers down into the hole.




This is a closeup view of the steel form.



72nd Street - looking N



82nd Streets - looking N

Utility line relocation work continues. Workers here are preparing to install either a new water main or a new gas main.




This is brand new electrically operated shutoff valve that will soon be installed.




This is close-up view of a saw that is used for cutting through the surface of the road or the sidewalk.



just south of 86th Street - looking E

A view, from the other side of Second Avenue, of Schaller & Weber.



This image shows four new sections of cement ductwork [for electric cables] that have recently been installed.



86th Street - SW corner - looking N

This now vacant location is the future home of the Ancillary Building No. 2 for the 86th Street station. The Chase branch that was at this location recently moved across the street, to the SW corner of 86th Street and 2nd Avenue.



91st Street - looking N

This Swedish made fan unit was delivered about a week ago. It will be used as part of the underground ventilation system while the tunnels are under construction. Before long it will be lowered down into the launch box by the crane that is partially shown in this image.



btw. 91st and 92nd streets

A collection of steel cables.



Just south of 97th Street - looking W

This is an the lot where Ancillary Building No. 2 for the 96th Street station will eventually be built. Workers at the moment are using a technique known as soil grouting to improve the ground in around this work area.

If you look closely at this image you can see a set of wooden braces that have been erected to provide additional support to the rear of the building on the left, which is 1873 Second Avenue.




Another view of the same lot. The pipes shown here are used during the soil grouting process.



near 93rd and 2nd - looking SW

Here's a recent view of the vertical elevator structure.

Over the past few weeks the structure has been covered with a combination of plywood and heavy green fabric. The plywood and fabric helps to keep down the dust that may be produced when the vertical elevator is in operation - and I suppose that it also makes the structure, which sits in a residential neighborhood, look a little more attractive.



East 93rd - looking SW



6/5/10

The same view, about 4 weeks ago.

::


6/29/10 - about 8.30 a.m.
Courtesy of JSL

In this image the crane on the right is about to lower the smaller crane on the left down into the launch box through the glory hole at 92nd Street.



6/29/10
Courtesy of JSL

Down it goes.

::

In other news . . .

The MTA recently issued an Invitation For Bid (IFB) Notice for Contract 3 of Phase I of the Second Avenue subway project.

This contract, which is known within the MTA as Solicitation Number C-26006, is for the complete rehabilitation of the existing 63rd Street station. This contract also includes the construction of new station entrances on 3rd Avenue.

The current bid opening date for this contract is 8/17/10.

::

The Second Avenue Business Association (SABA) in conjunction with CIVITAS has launched a new blog and Facebook page called the Second Avenue Shopper - www.2ndavenueshopper.com and The Second Avenue Shopper on Facebook.

The purpose of the new blog is to: inform the public of events of interest taking place along 2nd Avenue on the Upper East Side, update daily specials from local 2nd Avenue merchants from 63rd to 97th streets who are impacted by the subway construction, attract foot traffic to 2nd Avenue stores, and enhance the Shop 2nd Avenue brand.


:::::


Here's a listing of the recent additions
to the right-hand column of The Launch Box

"Second Avenue businesses not digging subway"
By Adrianne Pasquarelli
Crain's New York Business - 6/20/10

"Strangled on Second Ave."
By Heather Mac Donald
NY Post - 6/21/10

Stores suffer while 2 Ave. residents earn a break
2nd. Ave. Sagas - 6/22/10

"Slow Start for Tunnel Boring Machine"
By Dan Rivoli
Our Town - 6/29/10

"Under Second Avenue"
By Diane Greer
New York Construction - 7/1/10


Determination and Findings - Second Avenue Subway
MTA Staff Summary for the MTA Board of Directors Meeting - June 2010
- Acquisition of a Fee Interest and Permanent and Temporary Easements and Terminations of Rights for Sidewalk Encroachments in Properties.
Contracts 3, 4 and 5 of Phase 1 of the Second Avenue Subway Project.


Underground Construction Regulations
Standard 1926.800
U.S.Department of Labor
Occupational Safety & Health Administration (OSHA)


Under Notices & Posters:







::

LAST REPORTED
LOCATION
OF THE TBM:
btw. 90th and 91st streets
as of Thursday, July 1st

Friday, June 18, 2010

SAS TBM Now in Full Production Mode


The TBM mining operation for the Second Avenue subway is now in full production mode, as of yesterday.

This means that the testing of the TBM is now complete, the kinks have been worked out, and the conveyor system (to get the mined rock out of the hole) is working as designed.

For the time being, the MTA's contractor, S3 Tunnel Constructors, will be mining the west tunnel (using the TBM) 5 days a week, 24 hours a day. It is expected that the TBM will move south under Second Avenue at a rate of about 50 linear feet per day.

Note that even though underground mining will take place at all hours, the vertical elevator will only be used during the authorized hours for working at street level. During those hours of the day when it cannot be used, rock from the mining operation (which is referred to as muck) will be stored underground in something called a muck bin until it can be brought up to street level to be trucked away.

As of today, the TBM is located about 50 feet below the road surface, at a point between 91st and 92nd streets - on the western side of Second Avenue. You can hear it faintly, when it is in operation, if you place your ear against the wall of a building that is nearby.

::

The images below show the muck, from the TBM mining operation, being loaded into a truck by the vertical elevator system. All of the images were taken this morning between 7:15 and 7:45 a.m.



The workers shown here are waiting for the arrival of an empty truck. While they wait, mined rock (muck) is being loaded into the hopper above.



The truck has just pulled into the loading area and a worker is about to open one of the two chutes.



Once the chute is opened, the truck quickly starts to fill. (I'd estimate that it takes no more than about 20-30 seconds to fill the truck.)



The workers have just closed the chute and they are preparing to climb into the rear of the truck to level the load.



This is a close-up shot of the muck that has just been loaded into the back of this truck. (The material if much finer than I thought it was going to be.)



The worker here, on the left, is using a shovel to level the load.



The truck has just pulled away so one guy gets left with the job of sweeping up the spillage, which was minimal.


:::::


Here's a listing of the recent additions
to the right-hand column of The Launch Box

As 2nd Ave. businesses suffer, MTA toes the 2016 line
2nd. Ave. Sagas - 6/15/10

MTACC Project Update - 2nd. Ave. Subway - June 2010
A two-page report to the
Capital Program Oversight Committee of the MTA Board of Directors
by MTA Capital Construction
June 2010
MTA CPOC Report - 2nd. Ave. Subway - June 2010
A nine-page report to the Capital Program Oversight Committee of
the MTA Board of Directors
by the MTA's Independent Engineer Consultant McKissack+Delcan JV
June 2010

Footnotes:
I exported these two MTA reports to Scribd to make them easier to read. If you wish to read the full 76-page Capital Program Oversight Committee (CPOC) report you can find it on this web link:
MTA CPOC Report - June 2010 (47 Mb)

If you can't see these reports on your screen then click on the web link above the report.

Monday, June 14, 2010

Contract C-26007


An Update - 7/29/10
It was announced at the July 26th meeting of the MTA Board of Directors New York City Transit Committee meeting that the low bidder [OHL/Tully JV] for this contract has "declared an error" (i.e. a bid mistake) and apparently they have withdrawn their bid.

The MTA at this time is in the process of qualifying the 2nd lowest bidder, SSK Constructors JV, for this contract.

Sections of the prior posting that are no longer relevant have been crossed out.


An Update - 10/1/10
This contract was awarded to SSK Constructors JV on October 1, 2010.
The award amount was $431,180,260.

::

Here are the recently released bid results for Contract C-26007 - which is the first of two major contracts for the new Second Avenue subway 72nd Street station.

Bid Number: C-26007
STATION CAVERN MINING
Bid Open Date: 6/10/2010

Vendor Name: Bid Amount
1. OHL/TULLY CAVERN JV - $319,229,925
2. SSK CONSTRUCTORS JV - $447,180,260
3. SKANSKA USA/TRAYLOR BROS JV - $475,471,000

Source: MTA Bid Results web page - Contract C-26007

This contract is for the demolition of existing buildings, relocation of utilities, station cavern mining/lining and other heavy civil work - for the 72nd Street station. (Further details can be found on this link to the Invitation For Bid Notice.)

In all likelihood the contract will be awarded to the low bidder, which is an entity known as OHL/Tully Cavern JV. The two parties of the joint venture (JV) appear to be the large Spanish-based construction company Obrascón Huarte Lain, S.A., and Tully Construction Co., Inc. of Flushing, New York.


The low bid came in at $319,229,925. Notably, this amount is about 50% LESS than the $649,300,000 that was allocated for this contract in the amended version of the MTA's 2005-2009 Capital Program Budget from July 2008.

Actual construction on this part of the project is currently scheduled to start later this summer.

The next contract to be put out to bid is Contract 3, the 63rd Street Station Upgrade, some time this summer.

::

A short note about the TBM mining of the west tunnel (Tunnel No. 1):

The TBM has NOT yet started to actively mine the 1st tunnel.

At the moment the TBM is currently in the initial mining phase where all of the components of the operation, including the machine and the conveyor, are being tested together.

Over the past few weeks, since the ceremonial launch on May 14th, the MTA's contractors have been working to complete the assembly of the TBM including the hydraulics, electrical and the conveyor system and then begin the process of "probing" to check the rock ahead that is about to be mined. (The probing operation, which is an integral part of the actual mining process, is done about every 80 feet, I'm told.)

The cutterhead of the TBM is currently just south of 92nd Street at a point that is 16 feet south of the rock face of the west starter tunnel. In other words, the TBM has mined 16 feet of rock during its initial testing phase.

When I asked one worker what was going on down there he said, "that they're working out a few kinks with the machine."

In some ways this delay should not be a great surprise. For the past two months or so, the contractors have been assembling a large and very complex piece of equipment. Everything must be set up just right and tested before they can start the first tunnel drive down Second Avenue.

The vertical conveyor (located between 92nd and 93rd streets) is also in the process of being tested and from what I saw this morning, it would appear to be ready to go.

A final note -- the MTA's most recent Second Avenue Subway Construction Look Ahead schedule says that the tunnel boring machine will be "activated" between June 8th and June 28th.

I, for one, would be willing to bet that the TBM will start to actively bore the first tunnel in the next week or two.

Let's hope so.

::

In other news, here's the winning entry from the Second Avenue Business Association's (SABA) "Take Your Best Shot" photo contest:


"The Deconstruction of Construction with a Side of Snow"
© Galo A. Delgado II/The Photo Blog
Used with Permission

The image was taken by Mr. Delgado from the 14th floor of the Knickerbocker Plaza building at 1751 Second Avenue (between 91st and 92nd streets.)

The photographer extended his camera out his window using a tripod and opened the shutter for a 13 second exposure.

The second, third and fourth place entries in the contest can be found on this link to the SABA website.


:::::


Here's a listing of the recent additions
to the right-hand column of The Launch Box

"MTA: First phase of Second Ave. subway on track"
By Jeremy Smerd
Crain's New York Business - 6/14/10

"Businesses Affected by Second Avenue Subway Construction Demand Money from MTA"
By Gabriela Resto-Montero
DNAinfo.com - 6/14/10

"Second Avenue Subway construction shuttering outdoor cafes"
By Heather Haddon
amNY - 6/14/10

"Winning Shutterbug"
By Dan Rivoli
Our Town - 6/9/10